How to: DIY Servo RemoverThis is a discussion on How to: DIY Servo Remover within the Mechanical and Technical forums, part of the ZX6R Forum category; Free up space to place a power commander or something else of use...why leave something there that is doing absolutely nothing?...
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08-22-2011, 09:30 AM
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#61 | | Superbike Champion
Joined: May 2011 From: South Jersey Posts: 1,036 I Ride: 2011 ZX-6r |
Free up space to place a power commander or something else of use...why leave something there that is doing absolutely nothing?
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08-22-2011, 09:34 AM
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#62 | | Banned
Joined: Jul 2011 From: houston Posts: 196 | Quote:
Originally Posted by Chaos  Free up space to place a power commander or something else of use...why leave something there that is doing absolutely nothing? | So the FI light doesnt come on? Just wondering, Thanks
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08-22-2011, 09:39 AM
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#63 | | Superbike Champion
Joined: May 2011 From: South Jersey Posts: 1,036 I Ride: 2011 ZX-6r |
The FI light will come on if u remove the servo motor without a servo buddy...They sell them for like 50 bucks which is a total rip off considering the very minimal components used...hence I've been attempting to make one for our bikes.
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08-22-2011, 10:11 AM
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#64 | | Pro Racer
Joined: Oct 2009 From: Orlando Florida Posts: 779 I Ride: 2010 ZX-6R | Quote:
Originally Posted by Chaos The FI light will come on if u remove the servo motor without a servo buddy...They sell them for like 50 bucks which is a total rip off considering the very minimal components used...hence I've been attempting to make one for our bikes. | WE chaos WE!!!!! im still working it from my end too bro. as is the originator of it, hellraiser...not to steal your thunder...
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08-22-2011, 10:21 AM
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#65 | | Superbike Champion
Joined: May 2011 From: South Jersey Posts: 1,036 I Ride: 2011 ZX-6r | Quote:
Originally Posted by 09ZX-6R WE chaos WE!!!!! im still working it from my end too bro. as is the originator of it, hellraiser...not to steal your thunder... | lol by i, i meant we, indirectly of course 
And i gave hellraiser his credit in the OP...I've tried contacting him but never get a response, so as far as im concerned it's up to us now!
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08-22-2011, 11:32 AM
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#66 | | Pro Racer
Joined: Oct 2009 From: Orlando Florida Posts: 779 I Ride: 2010 ZX-6R |
FIXED IT!!!!!! works too!!! will post shortly with pics.
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08-22-2011, 11:37 AM
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#67 | | Superbike Champion
Joined: May 2011 From: South Jersey Posts: 1,036 I Ride: 2011 ZX-6r | Quote:
Originally Posted by 09ZX-6R FIXED IT!!!!!! works too!!! will post shortly with pics. | whoa lol...wish i wasnt working today!
What'd you use to discharge the cap? AHH IM ANXIOUS!
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08-22-2011, 01:45 PM
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#68 | | Pro Racer
Joined: Oct 2009 From: Orlando Florida Posts: 779 I Ride: 2010 ZX-6R |
ok so i revised schematic. i added a 330ohm 1/4w 5% tolerance resistor from the pos side to the neg side of the cap to discharge the held power. keep in mind the white and grey wires are NOT tied into anything. i soldered them to blank spots on the board.
heres the connectors attached to circuit 
trimmed the perf board compaired to a dime 
another view  
Last edited by 09ZX-6R; 09-09-2011 at 05:53 AM.
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08-22-2011, 04:15 PM
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#69 | | Superbike Champion
Joined: May 2011 From: South Jersey Posts: 1,036 I Ride: 2011 ZX-6r |
amazing. looks great! I'll give this a shot as well. See what a little collaboration can do? 
i wish i could edit my first post...maybe i should make a new thread? Great work tho, maybe we can get together and sell kits to members whom aren't so technically savvy...just have em pay cost?
Last edited by Chaos; 08-22-2011 at 08:25 PM.
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08-22-2011, 08:06 PM
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#70 | | Superbike Champion
Joined: May 2011 From: South Jersey Posts: 1,036 I Ride: 2011 ZX-6r |
Quick update...I also added the resistor, and seems like its working great! Just curious, what was your reading when you ohmed across the circuit.
Here's what mine looks like:
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08-22-2011, 08:53 PM
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#71 | | Pro Racer
Joined: Oct 2009 From: Orlando Florida Posts: 779 I Ride: 2010 ZX-6R |
chaos...
i didnt check that. wut do u have? i did notice that when i checked for voltage across it, the voltage drained instantly so there was no voltage to read of. as for ohms, i have no idea. i didnt care since it worked.
PM'd you.
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08-22-2011, 09:13 PM
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#72 | | World Superbike Champion
Joined: May 2011 From: San Diego Posts: 2,127 I Ride: 06' 636 |
freaking awesome, you should have a mod clear this up and make it a sticky or just make a new thread, great job guys!
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08-22-2011, 09:17 PM
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#73 | | Pro Racer
Joined: Oct 2009 From: Orlando Florida Posts: 779 I Ride: 2010 ZX-6R |
just got me an idea.... time to make a throttle buddy.
for those that dont know,
a throttle buddy removes the sub throttle sensor, motor, shaft, and plates. this increases the airflow to the engine and adds performance. with a tune its even better. less weight, more air, more power.
whos in?!?
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08-22-2011, 09:29 PM
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#74 | | World Superbike Champion
Joined: May 2011 From: San Diego Posts: 2,127 I Ride: 06' 636 |
^^ sounds awesome, never heard of one before.
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08-23-2011, 04:46 AM
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#75 | | Pro Racer
Joined: Oct 2009 From: Orlando Florida Posts: 779 I Ride: 2010 ZX-6R |
its made by the same people that make the servo buddy that sells for $60. the throttle buddy sells for $89.
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